WrapIt
Flexible Phased Array Scanning Tool
WrapIt is a flexible ultrasonic phased array probe that conforms to the shape of the component.
A flexible array transducer is housed in a rubber enclosure that both protects and pre-forms the array, allowing adaptability to scan parts with changing curvature.
Typical applications for WrapIt include curved composite laminates found in:
- Aerospace: wing spars, aerofoils, stringers, leading-edge
- Marine: mast, hull, rigging, rudders
- Wind Energy: blade spar, leading-edge
- Motor Racing: aerodynamic components
The array can be easily interchanged between rubber housings to scan different radii. Every housing is suitable for inspecting a range of radii without any mechanical adjustment required.
Attached to the WrapIt is a wheel encoder positioned to run on the radius so it is clear of the panel cutouts and gaps. The high-resolution encoder is waterproof and sprung loaded onto the part giving a stable and reliable operation.
WrapIt incorporates low friction plastic skids to provide stability and a smooth scanning motion.
Within WrapIt, between the array transducer and the component is a flexible rubber delay line. This is accompanied by coupling irrigation channels that feed water to the front face of the probe providing consistent continuous coupling of the ultrasound.
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Flexible Phased Array Scanning Tool
Standard Kit
- Flexible array transducer
- Rubber housing set to a nominal geometry
- Encoder with 5m cable
- Protective carry case
Video(s)
Phoenix ISL WrapIt - Ultrasonic Flexible Array Tool
Features
- Flexible array transducer for use on concave or convex radii
- Rubber housing set to nominal geometry limits the variation for protection against accidental damage
- Spring-loaded waterproof wheel encoder. IP68 rated
- Encoder Resolution: 65.6 steps/mm
- Frequency 1—10MHz
- Number of elements 8, 16, 32, 64, 128
- Element pitch 0.3—2mm
- Minimum bend radius is dependent upon the frequency and size (e.g. 5MHz; 1mm pitch achieves ±R15mm; 10MHz, 0.3mm pitch achieves ±R3mm)
Benefits
- Conforms to the shape of the component or inspection surface
- Simple inspection setup as the probe is always normal to the surface
- No adjustment is needed when scanning a changing radius
- Cost-effective for multiple geometries as a single transducer can be used in several housings
- Compatible with standard phased array instruments
